Ensuring Reliable Wireless Uptime
for AGV and AMR Systems

As the demand for automated material handling (AMH) systems continues to rise—driven by the expansion of e-commerce and smart factories—the importance of stable wireless networks in autonomous mobile robots (AMRs) and automated guided vehicles (AGVs) has never been more significant. With AMRs projected to grow at a CAGR of 43%* and AGVs at 24%* from 2022 to 2027, uninterrupted operations for these mission-critical systems are paramount.

AGV and AMR systems are mission-critical assets, so smooth operations are essential. Unstable wireless signals can disrupt AMH systems, underscoring the need for dependable solutions with seamless connectivity and easy-to-manage networks.


Key Challenges for Wireless Networks

Hard to Manage

Unlike wired systems, wireless networks are invisible and prone to disruptions caused by multiple external factors. This makes identifying issues challenging and often leads to discovering problems only after operations are impacted. Troubleshooting and root cause analysis are time-consuming, resulting in avoidable downtime. These issues together make managing wireless connections challenging.

Unreliable Connectivity

AGVs and AMR shuttles operate continuously within warehouses, requiring client devices mounted on these mobile systems to transition seamlessly between access points (APs) without interruptions. These devices must also support industrial protocol communication over wireless networks to facilitate interactions between connected PLCs and the remote controller. Furthermore, Wi-Fi configurations are often complex, time-intensive, and susceptible to mistakes.

Limited Space and Interference

The design of AMR and AGV systems often requires accommodating limited installation space. Consequently, the motors powering the vehicles and shuttles frequently share a power source with the communication devices. As a result, wireless devices installed on AGV or AMR structures must be capable of handling interference from nearby equipment. Additionally, they need to endure the vibrations caused by the vehicles' continuous movement.





Why Moxa Wireless Solutions Are Ideal for AGV and AMR Systems

Simplified Network Management

Moxa’s MXview Wireless offers an intuitive visual interface, allowing real-time monitoring of wireless network topology and performance. Automatic alerts for anomalies and playback of roaming history simplify troubleshooting and ensure quicker issue resolution to minimize downtime.

Reliable Mobile Operations

To maintain uninterrupted AGV operations, the AWK Series AP/bridge/clients are equipped with Turbo Roaming technology, enabling handoffs at the millisecond level. Additionally, the AWK Series supports the unique MAC Clone function, allowing seamless PROFINET communication over wireless networks. Built with security in mind, these devices adhere to the IEC 62443-4-2 industrial cybersecurity standard and include advanced WPA3 encryption. This ensures the AWK Series provides secure, future-ready wireless solutions that safeguard sensitive data and comply with secure network design requirements.

Compact but Rugged

The AWK Series wireless clients, certified for industrial EMC standards, combine a compact design with robust performance. They are equipped with built-in antenna isolation to guard against interference, ensuring reliable operation. These devices are subjected to rigorous testing and are built to endure extreme vibration, which makes them ideal for demanding environments. Additionally, with an extended operating temperature range of -40 to 75°C, the AWK Series is perfectly suited for deployment in cold-storage warehouses.





Reliable Wireless Solutions for Your AGV and AMR Systems

Find the Ideal Network Management Software

MXview Wireless

Unlock seamless management with the MXview One add-on module, tailored for wireless networks:

  • Instantly visualize Wi-Fi connections and network status
  • Replay roaming history to pinpoint the root causes.
  • Minimize downtime with real-time alerts for faster recovery. Streamline operations with reliable wireless management!




Major Challenges for Wireless Networks

Moxa Solutions

AWK-1161A Series


AP

AWK-1165A Series


AP

AWK-1161C Series


Client

AWK-1165C Series


Client

AWK-3252A Series


AP/Client

AWK-4252A Series


AP/Client

AWK-1151C Series


Client

Standards






Wi-Fi Standard Wi-Fi 6 (802.11ax) Wi-Fi 5 (802.11ac Wave 2)
Wireless Security WPA3, Security features based on IEC 62443-4-2 standard WPA3, IEC 62443-4-2 (certified)
Data Rates 574 Mbps (2.4 GHz) / 1,201 Mbps (5 GHz 400 Mbps (2.4 GHz) / 867 Mbps (5 GHz)
Network Management






MXview

Mobile Operations






MAC Clone

Roaming Ability

NAT

Compact but Rugged






Interface

1 x Ethernet
5 x Ethernet
1 x Ethernet
5 x Ethernet
2 x Ethernet (1 x PoE+)
2 x Ethernet (1 x PoE+)
1 x Ethernet
Anti-vibration
Industrial EMC & Antenna Isolation
Major Challenges for Wireless Networks -40 to 75 Operating
Temperature Range

Ingress Protection

IP30

IP30

IP30

IP30

IP30

IP68

IP30